0000074481 00000 n Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! Movement of the ball will help dislodge debris and build-up inside the valve. The following indications should be used as minimum guideline until operating experience indicates otherwise. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. Lube should be injected at a steady pace. Who We Are. If necessary, the ball valves must be cleaned from dirt and dust * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Two examples of pneumatic actuated ball valves. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream sales representative to obtain maintenance procedures. %%EOF /P 0 Also ideal for equalizingpressure when servicingwellhead gate valves. Every 1000 cycles if the valve is operated more than ten times a day. 0000198479 00000 n '8(7I2Zr Take your time when servicing valves, be patient. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. << Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 0000074182 00000 n valves at all times, and, ultimately, require less lubricant. Rt hUmo6+w xref 9. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace trailer << 3.1.2.2. *T&f+_t3WMhU~ 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. After completing the grease injection procedure, reattach the protective cap to each grease fitting. (K\HN4q3{4s: 4 $DPr;ta8:o T- Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000001770 00000 n d. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. Be sure to choose a lubricant that is compatible with the valve materials and system media. /Names << /Dests 41 0 R>> Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Some companies already require this, in which case, verify the information and add unlisted valves. Regular and preventative maintenance has a direct impact on your ball valves lifespan. Video Cedit: fbvalve / CC BY-SA 4.0 . Ball valves come in one-, two- and three-piece designs, the first two of which do not allow for maintenance and must be replaced when components fail. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Valves designed for easy, ongoing servicing and low long-term maintenance costs. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. 1398 0 obj <>stream 0000105598 00000 n I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. tqX)I)B>== 9. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 0000003348 00000 n 0000006556 00000 n View catalogue. Why is Ball Valve Maintenance Important? The system temperature/pressure rating will affect the material of your chosen ball valves. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. %PDF-1.3 Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. /L 701338 Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Drilling Choke Panel; Manifold Panel; Gate Valves. 2 0 obj :F*"fm `Dhm* b3+H`LP.-gpnHn:O$-%f&9X,y8ph8tCPBL*ezmT I?EyM*|`S%a0HNFWhX 1]\~j]B8v*0cDdX!u46G9!PR 'L BU)@NZGUl\gs7>WAGD+*NXJKNa.I4zP/lY Rm; [!VY.{t1B,kbV[3}y%3ec/!X]ZV^\]R)E/0n-&'Vb5LN 0000201813 00000 n 0000027257 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. /R0 gs 0000003573 00000 n Quantities. /Size 136 A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). endstream endobj startxref Many. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. Box 193520 Little Rock, Arkansas 72119 U.S.A. endstream endobj 1387 0 obj <>stream 0000007663 00000 n Developed for the commisioning of new ball valves. 0000191830 00000 n 0000203812 00000 n When ordering In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. 0000073358 00000 n A high pressure grease gun should be used for valves supplied with ball type grease ttings. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. 135 0 obj 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| 0000201823 00000 n 0000003348 00000 n Each kit contains the following parts: A. % This means that in most cases the valve can be replaced without replacing the existing actuator. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream 64 0 obj Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] 0000002977 00000 n One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 10,000 to 15,000 PSI. 3. 0000001057 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream endobj Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 0000003008 00000 n 0000200973 00000 n hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. 0000192957 00000 n xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? 0000201259 00000 n ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 3.1.2.3. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. A ball valve is designed to be used in the fully open or fully closed position. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000203249 00000 n If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. Visit: www.xinyipneumatic.com, Wow, What a Excellent post. /Length 1080 startxref CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. One is located at the stem area and the other seat area, like the picture shown below. 0000204084 00000 n 0 Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. If there is no physical damage to the seals this will be all that is required. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 0000195164 00000 n 0000234051 00000 n %PDF-1.5 % /Form Do Service Personnel are available to assist you with Valve Maintenance Programs. 0000146717 00000 n The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. Actuated and manual ball valves suited for a variety of industrial and OEM applications. /Info 63 0 R A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the /Pages 62 0 R 0000206588 00000 n S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE On call to service any jammed and passing valves. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. trailer Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 1. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000013634 00000 n 0000102906 00000 n Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ Cameron Valve and Process Systems support, Life Cycle Management for clients. Page 5: Installation required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. If blockage occurs the needle will not drop. %%EOF /Length 1080 Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Full valve management services. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ >> Most hand-held sealant injection pumps are capable of generating. 0000028354 00000 n CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000029196 00000 n Skip to content. Cameron Fully Welded Ball Valves. 1383 0 obj <> endobj Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. 0000106422 00000 n We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. 0000003496 00000 n << Preventive Maintenance Services. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. 1) Remove the bonnet grease fitting cap. ? -3 C1? n14SG=! 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